The process of making plastic rattan involves several steps that we carefully executed in order to produce a high-quality finished product.
We have maintained a strong industry position for 25 years, combining automation with locally-inspired weaving.
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The process of making plastic rattan involves several steps that we carefully executed in order to produce a high-quality finished product.
Gathering and mixing the necessary raw materials, which typically include HDPE, LDPE and other additives such as colorants and antioxidant.
This involves feeding the material blend into an extruder in high temperature and fast speed before forcing it through a die to form a required shape.
To create a distinctive pattern, we use a bespoke mold to shape the extruded plastic into the desired size and shape.
Water is circulated through the mold to rapidly cool the plastic, which helps to solidify it into its final form, preventing deformities.
The automated embossing machine will serve to produce different surface effects on the cooled rattan, such as sea grass pattern and bamboo pattern.
After cooling, the plastic rattan is then rolled or twisted into large rolls, making it easier to handle and transport.
The PE rattan rolls will be packed with our original design packaging bags, involving labeling and final quality checks.
We meticulously followed a number of processes in the manufacture of plastic wood board in order to create a completed product of the finest quality.
It usually involves combining all of the essential raw ingredients, including HDPE, PS, and antioxidant, and then mixing and blending them in a precise ratio for the production process according to our own formula.
After the mixing process is complete, the mixture is fed into an extruder. The extruder heats the mixture to a high temperature, and the melted mixture is then forced through a die to form the shape of board. The extruded board is then cooled using a water bath to solidify it.
The molded boards are pressed and shaped using a hydraulic press. This process ensures that the boards have a consistent shape as you required.
The boards are flattened under high pressure with our automatic machines. This cutting process involves using a variety of cutting tools, including CNC machines, drills, and saws, to cut the desired size of the boards.
The boards are treated to improve their appearance and durability. We offer a range of surface treatments, including embossing, polishing, and sanding. These treatments help to create a smooth and attractive surface, while also improving the board’s resistance to scratches and stains.
The final step in the plastic wood board manufacturing process is packaging. The boards are carefully stacked and wrapped in carton with a protective PE foam cover to ensure that they arrive at their destination in perfect condition.
Maximize your sales with our eco-friendly, durable, and low-maintenance plastic rattan and wood board materials, offering comfort and sustainable outdoor experience.
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